vw t2 electric conversion kit

Nothing else will be in this motor compartment. Kits UK-based company is called eDub Services. Interior workwas to follow this conversion project. I talked to Kit about the concrete and chronological information on his rebuilds and how we could make it accessible for all of us curious about how such projects can be carried out. 1. Thankfully, the problem appeared to be something in the wiring of the other I/O harness. Redbulls this month! There must have been over 20 pages of sketches exploring possible routing to avoid the delay and cost of a new box side panel. 1059.50 inc. VAT. VW Tesla Kombi - Electric Conversion EV Project - Part 2 We managed to cross a few more things off our bucket list. The power delivery is about 173 pounds of instant torque, and its top speed is 100 mph, definitely fun to drive. The circuit cycles the needle from empty to full to be sure it works, and to verify how we need to build the circuit for the BMS to send proper State Of Charge (SOC) signals to it. The first step involves taking the vehicle to an eClassics firm (in Germany) for the installment of a kit. This is hard to say, as the costs for conversion were swallowed up in all the other costs for the business. You Can Buy a Brand-New Classic VW Bus Body for Your Next - The Drive The new rim will fit, but we need a narrower tire on it. Notice 1 of 3 bolts is missing from the back of the motor on the middle photo. Copyright 2011-2022 -FLEXTURBO- Tous droits rservs Since the flex circuit repair, all of the slave BMS PCBs have been modified (traces cut). It's the new wider tire on the new wider rim. Since this image was captured, I've updated the coolant portions of the wiring diagram to show pumps, radiators, plumbing and ordered the parts to make visually appealing connections to the two chiller plate ports visible at the top of the controller/inverter box. "We can convert a Beetle in less than a month," he says. Disclaimer: I have no affiliation with EV West, and this is not a sponsored post. Many VW Bugs have been converted in the past with efficiency claims between 200 and 300 Watt-hour per mile (Wh/mi). SHIFT EVis converting this 1970 VW beetle to electric power for a customer from Washington state. VW T6.1 and T5 Campervan VW T25 Campervan VW T2 Campervan VW Kombi Day Van VW Split Screen Campervan It takes a lot of force and without the tool, it is a lot like pushing a rope. The final known bit of wiring (coolant pump, radiator fans) was completed. I have been calling battery suppliers and posted on social media yesterday that we need 17 of these, plus 3 clamshell tops. Thus it became obvious for him that technological advancement is necessary for the prosperity of all humankind, sharing this one vessel we call planet earth. She moved! It will be trimmed to length when the rear battery box (and its cable) is installed. Subscribe below to receive occasional promotions and updates. It was assembled mechanically with modules, but without plumbing and wiring. Steve Jobs (with a large bank balance due to Apple success) had seen talent in John Lasseter and his ability to create beautiful animation. With the availability of a conversion kit that will transform the classic Beetle into a new-age electric car that you can charge at home. Since the flex circuit repair, all of the slave BMS PCBs have been modified (traces cut). vw electric conversion kit for sale | eBay As long as healthy modules are purchased, they're a good value at around $230/kWh on today's market. In accessing and using www.intelligentliving.co and related sites, you agree that you may not download content except for personal, non-commercial reference. We sat down with one of our Lead VW Mechanics, Ben, to chat electric vehicle conversions. There are still a few electrical and plumbing connections to make before we can put the hood on and say the front is 100% complete. For more on this surprisingly complex topic,see the. The motor had to be staged at the proper angle as the car was lowered down over it to get the motor/clutch assembly started around the transmission input shaft. They have a high energy density, meaning they're more compact relative to many other batteries. Without that perseverance from John and Steve, Pixar would never have made it and the world would have missed out. The process on paper is simplified as: gutting the car, mating clutch to motor, connecting battery and controls. The throttle linkage and location were determined, a few parts were fabricated and polished (since it shows). The coolant plumbing linesare now complete from front to rear, including the pump and motor controller. The center console remains a valid option to put around what we've done if it remains appealing. The thick dirt had built up over decades. Note from Kits first-in-line editor, Jesper: I like the T25 its boxy! eClassics also offers conversions of VW T2 and T3 vans. The project utilizes the 35.8-kwh battery pack and EV drive unit pulled from a 2017 e-Golf. P100D Coolant connections and routing to manifolds. What sets this apart is its range. Richard Atwell's VW Type 2 Baywindow Bus Pages Shifting while moving is easy if you want to. Electric Vehicle Conversion Kits Here'sa status update: Mechanical fit:It was assembled mechanically with modules, but without plumbing and wiring. The proper heater box arrived, and of course, it's not black (a must). The conversion uses VW electric components. It was another month of bittersweet feelings for Italys car sales in November. Her PhD was The effect of smart grid utilisation on the degradation of an EV battery and she was one of the first in the country to have a Nissan Leaf on trial. Add to List. The Engine bay was cleaned up. The PCBs are all mounted and ready for harness wiring. (If youve dabbled with conversions in the past, you know what I mean!) T2 Bay Inlet Manifolds T2 Bay Fuel Tanks & Fuel Fillers Showing Items 1 - 36 of 324 1 2 3 4 5 Sort By Set Descending Direction Fillister Head Bolt N01-413-13 Quantity: 0.80 In Stock Add to Basket Exhaust Gasket for Single Hotspot Pre heater Pipe 113-251-263 Quantity: 2.05 In Stock Add to Basket EMPI Twin 34 EPC Carburettor Kit, Single Port This product was added to our catalog on Wednesday 01 January, 2014. That draft was used to quickly check for interferences when in position on the module. If the Army can build electric tanks, anything is possible. I can't tell you how many times I've had an employee say that before testing. This is the final part of the series on his first conversion. Is it wise to convert a VW Westfalia van to electric? Do you have any regrets? The airflow to all six ports is excellent. Not to mention going over budget. This series is the result, in Kit Laceys own words. So how have they extended the life of this internationally loved vehicle that is Volkswagens most iconic model? Click here to view more details about the P100D 6.3kWh coolant connectors. VW Bay Window Power steering conversion kit Camper late early Bus Type It all started with a road trip. The affected area was cleaned with isopropyl and sealed with Conformal Coat. This left us with the perfect T2. With the high-level system decisions finished, we move into how we're going to properly and elegantly fit and wire these parts in the space available. Thirty minutes later all 10 lines for the front box were pressed onto the Tesla P100D modules. In the early 2000's, John took on the title as "Grumpy", and founded . Complete Kits - EV Europe A couple of months ago I introduced you to a UK company that converts classic cars to electric propulsion. VW Beetle Kit 1956-1977 NetGain HyPer 9 - Traction EV After deciding that the plan was a good one, we started the business dimensions. A second pump (different type) wasn't good enough either. So, back to the camper. Something went wrong while submitting the form. Whilst their first film, Toy Story, was being made, the project took way longer than expected. This length changed because the plumbing side of the front box was designed, fabricated and powder coated before we switched from standard Tesla modules to the P100D modules. When the plumbing is finalized, the rear pack will go into the car. coolant connectors for the Tesla P100D battery modules, were included in the shipment. Our dirt-cheap homemade electric Volkswagen runs! Discover the VW Camper Van conversion Process. They started with a 1995 Vanagon and stripped the motor. Adapter Plates & Kits - Weddle Industries That's the point. That battery pack consumes a lot of space where other conversions have had room for luxuries like a heater. Add to Cart. VW Transporter T2 EV kit (3) VW Transporter T3 EV Kit (2) VW Transporter T4 / T5 EV Kit (2) VW Beetle EV Kit (3) Smart Roadster EV kit (2) Smart Fortwo EV Kit (2) Productcategorien. From this, the CAD models were updated as shown in the bottom image, and the final stainless steel parts are being laser-cut as I write this update. The left and right side duct tubes will get replaced with directional and closable vents. VW Bugs have been a popular platform for conversion to electric for decades. Universal Electric Power Window Lift Roll Up Regulator Conversion Kit 2 Electric Windows Motors 2 Switches 3 Harness for 2 Door Pickup SUV Truck Van Car,Electric Window Lift Kit. Volkswagen VW Bus, Type 2, Samba EV Conversion Kit, Regen Brakes, AC The original dash valve switch still rotates to operate the wiper motor. Traction EV - converting classic cars to electric - EV Central A couple of months ago I introduced you to a UK company that converts classic cars to electric propulsion. There, theyll swap out the internal-combustion engine and replace it with a battery and electric motor a nice zero-emission drivetrain suitable for a sustainable future. The two orange dots on the left and right of the open blue area are foam plugs marking where two 1/2" bolt holes were drilled for the upper battery mount fasteners. While the schematic has been complete for some time, we've started planning and routing the physical layout of wiring for the J1772 inlet connections to the charger, DC-DC, installed and wired the "charging" status indicator, CAN port connections, contactors, etc. A final assembly of parts in the motor compartment is underway. We convert your air-cooled VW buses and vans into electric vehicles. As we had to take the shortest route, we bumbled through the country lanes and A roads, over the Peak District and beyond. 1969 VW T2 Campervan electric conversion using a full 75 kW Tesla battery pack and Tesla Drive Unit. Upgrade to one-touch operation with AutoLc's one-touch power window control modules. We used a common universal pedal switch (top middle) at the rear of the car instead. Some purists may call you a heretic for considering a conversion on this car. Originally published on opportunity:energy. The engine rubber seal bits that were left have been cut off clean at the gasket attachment point. Writing about clean energy, electric transportation, energy poverty, and related issues,he gets the message through to anyone who wants to know better. It is staged for the KEP performance clutch, pressure plate, lightened flywheel, and related small parts that arrive next week. A couple of hours later I was printing the orange parts in the image that are nested into a standard caulk gun. Nov 21, 2019. From 12 per month for 24 months. All types have pros and cons. VW New Beetle Truck Conversion Kit Is Already A Best-Seller - Motor1.com Some versions have a more fragile flex circuit (Kapton and traces) like the modules pictured that we are building with. It mates with the four steel tabs on the back-side of the original dash. VW Crafter Sven Hedin Westfalia Camper. They're capable of more than enough power that our system will draw 750A. eClassics provides us with the very latest third-generation electric vehicle conversion kits, to electrify your Volkswagen and give it a new lease of life. Please slide to verify. Masked and painted. The press-fit of the nylon hose onto the connectors requires a special tool with a 3 week lead time, and a pretty penny. Jesper is founder ofLifelike.dk and a long-term investor in Tesla, rsted, and Vestas. I've ordered what I believe to be the correct connectors, and have received a shipping confirmation. I'll spare you the boring images of that process. I've created, for this topicand to give early warning to builders considering these modules. The price of a Bharat Electric Car Conversion Kit in India is Approx. We've tried other pups, some in series, etc, trying to get the coolant flow up to par. Top left & right are the first drafts of a 3D model and its 3D print process set-up. It is hard to imagine that the engine compartment was barely long enough to get this assembly into place. In the past, we have installed aftermarket PCBs (not pictured) sold for this purpose, but they would cost >$300 forthis 10 module pack and require more labor time to install because of connector issues of their own. The HV pack fuses first. The manifolds transition the five small lines to one bigger tube. Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. It's also quick, and fun to drive. I like to compare this period to a story I once heard about the origins of Pixar. The box side-cover has slots intended for plumbing to exit, but those slots don't line up well with the P100D fitting locations. Welcome to BUSARU. VW Bus Bay Window T2 Power Window Regulator Conversion Kit Left & Right 68-79 Brand New $255.50 Save up to 15% when you buy more Buy It Now Free shipping Sponsored VW TYPE3 Fastback Variant Notchback 1967-1973 Weber Conversion Kit see details (For: Volkswagen) Brand New $619.79 Buy It Now Free 4 day shipping Last one 9 watchers Sponsored Inside the box, an aluminum plate is cut and drilled to accept two contactors, a high-voltage fuse for the rear pack, a high-voltage relay at the top, and our positive high-current battery input cables (not routed here yet). A new Elcon TC charger meant we could charge at 7kW, so a long drive from North Yorkshire to Malvern for the ElectrAA Show was now possible. VW Subaru Engine Conversions - BUSARU The rear battery box is powder coated and in position without batteries. . Easy to reach and still in the standard VW configuration. If you have the vehicle and the dream, we have a conversion pack to suit. So, both units had to be sent back, and then the two companies had to decide how fo fix the problem. It suited us nicely but we never imagined we could ever own one. Based in Ghaziabad, Rexnamo Electro offers retrofitted electric cars and conversion kits for the last ten years. The defrost air flow at the windscreen is impressive. The 12V heater fan wiring harness was completed, secured, and tested by operating the 3-speed switch on the dash. Tear down to build up. On Revolt's website, it notes the forthcoming Tesla drive kit includes "a highly modified 400-kW Tesla Model S motor producing approximately . The clear polycarbonate guarding will keep curious fingers from touching the exposed high voltage post on the main contactor. Its continued to grow in popularity and from what I can tell from looking at the past few years of auctions on Bring a Trailer, they are appreciating. He said, We have to do an episode on this! (Im still waiting for the call, FC.). The black connector is where the Tesla wiring harness was to connect to the module. An EV Conversion seems like a simple enough task . Convert Your VW Bus to Electric Peace Vans You've come to the heart of the question, really. After reviewing a few types of batteries in different scenarios, the Tesla battery modules used in the Tesla Model S and X are a good option for this build in several ways. Price: $8,734.00 Add to Cart Details Then the DC-DC 12V power supply fuse, heater/defroster which is amazing, and finally the charger fuse. Green Hydrogen Project Is New Worlds Biggest, Utility-Scale Wind, Solar PV, & Concentrating Solar Power (CSP) Increased From 467 MW In 2013 To 6,230 MW In 2022 In South Africa, Fervo Energy Plans Direct Air Capture Facility Powered By Geothermal Heat & Electricity, 2023 Global Energy Trends: Crisis, Contingencies, & Climate Change (Video Included! The BMS systems are operating as expected except for a diagnostic code that triggers when the charging process completes. But they were rare, and expensive, and normally filled with rust. Bothlarge lines will be routed in parallel back to the pump and radiators. Look Out, Small-Block V-8sThis Tesla Crate Motor Is - MotorTrend Jesper had his perspective on the world expanded vastly after having attended primary school in rural Africa in the early 1980s. Next, we'll train the wire looms into position and start making the high current series connections between modules. That's 2kWh more than we'll need. Weddle Industries stocks a wide variety of adapter kits to fit many common engine/transaxle combinations using VW and LS bolt patterns. The electric opening mechanism of the folding roof improves comfort, especially during assembly and dismantling. 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It was scribed for the defrost porthole and cut (upper left), painted black, and bench tested with the 3D printed ductwork to confirm higher temp plastic isn't required (upper right). The center image shows the radiatorsand fans mounted, with the throttle pot box in the upper left. Not too hard, she replied. btw Complete EV Conversion kit for a classic VW beetle, VW T1, VW T2 and Karman Ghia based with our EV HypE drive and various options for Lithium battery systems. Theres no reason why we cant convert every single VW T2, is there!(?) This board has a combination of components that suit the gauge on this car. The company converts cars for around Rs 2,40,000 and Rs 5,70,000. The new spring arrives Monday. Volkswagen VW Super Beetle EV Conversion Starter Kit With AC and Brake Regen 1971-1979 The EV West VW Super Beetle Starter Kit is perfect . I've been working on various ways we plumb in a great (3kW+) heater and defrost system. The van was perfect, a perfect shell with nothing in it. In this article: eDub Services, Electric conversion, electric conversions, electric vans, Volkswagen (VW), Volkswagen Type II (Bus) Written By Jesper Berggreen Jesper had his perspective. We've had concerns with the pressure required for the P100D Tesla modules not being good enough with typical pumps. VW Beetles are a popular option, says Mr Pauly, who has converted three in his workshop, and sold about 20 conversion kits with batteries and motor for owners to do the work themselves. We've been doing some testing on the plumbed rear box of 5 modules and have learned that an upgraded pump will likely be needed. Once we know how we want to seal up the final engine bay, we'll see if we need to remove that bead or finish things in a better way. My wife and I were married in 2009 and had a splitty camper as our wedding car. gave me an idea. I recently bought TESLA battery modules from a Tesla P100D. While they're not big nor long delays, today's updates are dedicated to a few of those things, listed below. Another spot nearby was beginning to tear also, so it received the same treatment. With batteries that can take you up to 300-350 miles . The stainless steel panels arrived with a dull eggshell finish and minor scratches. Mainly just my wife and I, but we also managed to get away with our friends and their daughter. The EV market is going from strength to strength, with conversions becoming more popular too. Lite-Steer - Retro-fit power steering for VW Campervans and other Theoretically with enough time and money you can convert any car to electric, however, some cars may be much easier than others. VW Microbus EV Conversion Merges Powertrain Tech, Old-School Cool From as low as around $40k, up to around $150k.. It works reliably and takes care of the complete set-up and closing process automatically. The front battery box is mechanically assembled and external wiring has begun. We're carefully bringing up different systems to avoid damaging anything that may be miswired. The high voltage wiring is simply two wires to a high voltage contactor mounted on the front battery box. Some with connectors, some cut clean, and other mysteries. VW Beetle Kit 1956-1977 HPEVS AC-50 - Traction EV A hoist at James' workshop holds a Land Rover Defender ready for its new electric heart; there's a pair of electrified VW Kombis, a Beetle with battery pack housed under its bonnet, and a second-generation Mazda MX-5 with the same 88kW HyPer 9 motor found in James' company demonstrator Beetle. Thirty minutes later all 10 lines for the front box were pressed onto the Tesla P100D modules. To do this quickly, we took measurements and printed off several sheets of the orthogonal views above, and begin sketching out scenarios. Type 2 Bus Conversions - Smallcar There's no reason why we can't convert every single VW T2, is there! The delays to research and test options are sometimes disappointing but must be done. This complete kit will deliver 150km safe driving distance for a 1000kg vehicle, and will charge to full in a little under 8 hours. Manual cars are ideal for electric vehicle conversions. Designed for electric vehicles in the 3000 to 4800 pound range, this a true highway-capable EV kit with excellent performance! Our focus then shifted to the front in preparation for receiving that battery pack. Under the car, each line is labeled where it connects, and all lines and manifolds have been secured with rubber-coated stainless steel P-clamps. I encouraged Kit to share the concrete information on his rebuilds with CleanTechnica in his own words. This conversion is one of the most often so a lot more resources are available., The price of these bad boys range from $15k to $30k.. Using VW Beetle Electric Conversion Kit. 1972 Volkswagen Type 2 Bus shows potential of e-Golf powertrain in vintage vehicles; Project e-Bus to be on display at the Petersen Automotive Museum on November 21; Herndon, VA Showcasing the possibilities of the e-Golf powertrain to motivate classic VW models, Volkswagen of America recently commissioned west coast electric vehicle conversion specialist EV West to construct . Contact us now to get a quote and begin the conversion process. VW and EV West partner on electric Type 2 Bus conversion - Motor Authority This revealed that the BMS detected an internal fault on its 5V rail voltage, reporting slightly above 6V. The box had to be disassembled to repair it (as described above). It was manufactured in Easy Fit V-Tec design and offers approx. One manifold is for cold coolant-in, and the other is warm coolant-out. Our DIY Electric Beetle Runs! | WIRED Volkswagen VW Bus, Type 2, Samba EV Conversion Kit, Regen - EV West T5 T6 Slim LWB Kits; PRO KITS; T2 BAY; Ford Custom; Traffic Vivaro Primstar; Larger Vans; Sprinter & VW Crafter; Kitchen Pods; . The COVID crisis (I had to mention it, sorry) has shut us down for a lot of the year, but when were open, were busy, which is great! So we decided to bite the bullet and go all electric with van number 1. However, the dash is in bad shape as seen below. The stock red "Oil light" becomes a system "Fault light". The simplest way is to buy a premade conversion kit that will inevitably save you time engineering your own bits and pieces, as well as money figuring it out on your own. We didn't make them, but it's always nice when big shiny parts arrive for a project. I started a Photo Stream from day one of the project and my first picture was the eDub Logo. If you would like to talk to a salesperson about purchasing the Gen 4 The engine compartment was cleaned up more (removed all the spray-glue), oil. It takes a lot of force and without the tool, it is a lot like pushing a rope. 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With target battery capacity understood, we evaluate weight total and distribution, location, crush zone safety, etc. That's because there wasn't enough clearance between that bolt and the body. To prevent hard regen from reducing the motor RPM too quickly, there needs to be a signal to the motor controller when the clutch pedal is pressed. This is a good candidate for conversion..